Essential insights from Hacker News discussions

In 2006, Hitachi developed a 0.15mm-sized RFID chip

The Hacker News discussion about tiny RFID chips reveals several key themes regarding their manufacturing, functionality, applications, and societal implications:

Manufacturing and Miniaturization Challenges

A central point of discussion revolves around the incredible feat of manufacturing and handling these minuscule chips. The scale of miniaturization is emphasized by comparing the chips to everyday objects, highlighting the complexity of their production.

  • Handling Tiny Dies: The ability to cut and manipulate individual dies from wafer production is seen as a major advancement. as rwmj states, "The most amazing thing about this (and another tiny RFID chip that was on HN recently) is not that you can print them on wafers, but that you can cut up the wafers and handle these tiny dies. Imagine you manufactured sugar, but had to manipulate each sugar grain separately."
  • Chip Size Comparison: The incredibly small size of these chips is further illustrated by a comparison to sugar crystals. vlabakje90 notes, "I thought it was an interesting analogy, so I looked up the size of a typical sugar crystal. It's between 450 and 600 microns. So these chips are 3 to 4 times smaller than that even."
  • Handling Bare Chips: For those who want the chips without integrated antennas or packaging, the user dfox points out that "If you want the bare chips and not full assembled labels the usual packaging is uncut wafer and cutting out and handling the individual dies is your problem."

Printing Technology and Antenna Integration

The capability of printing these chips, particularly the integration of antennas, is considered a significant development, with potential for broader adoption if certain hurdles are overcome.

  • Roll-to-Roll Printing: The discussion highlights the importance of roll-to-roll printing technology for efficient manufacturing, especially when external antennas are not required. riedel mentions, "This actually works well if you do not need an external antenna. What was the holy grail at the time was to print also the antennas, get a decent coupling and then actually also do item and not only batch level tracking of the packaging you would print."
  • Antenna Size Limitation: A key constraint for practical application is the size of the antenna, which is typically much larger than the chip itself. progbits states, "Still needs an antenna tuned to the RFID frequency which will be much larger than the chip. It's cool engineering but doesn't mean you can have a working sub-mm tag." stavros adds to this by noting that "No, but the chip does usually put a cap on the thinness of the whole assembly (e.g. for cards). This means you can have a paper-thin NFC sticker (which we have now, I guess)."

Applications and Use Cases

The conversation explores current and potential applications of RFID technology, ranging from retail and logistics to more niche uses.

  • Retail and Inventory Management: Several users highlight the use of RFID in retail for inventory management and enhanced checkout experiences. arccy shares an observation about Uniqlo: "shopping at uniqlo is really nice where you can just dump everything you want into the scanner." tecleandor provides a direct example: "Decathlon, that has been adding unique UHF tags to every product for years, both for stock control and checkout."
  • Libraries and Bulk Checkout: IndrekR points out two common application areas: "libraries and bulk checkout at sports equipment retailers (seems oddly specific)."
  • Tracking and Counting: Niche applications are also mentioned, such as tracking poultry for hobbyist projects given the advantage of longer range compared to other technologies. krogenx explains, "I have a hobby project where I am using UHF tags for counting poultry. The advantage that it gives me is long range (few meters) compared to LF / HF tags. QR code also wouldn't work due to size and distance."
  • Automotive and Tires: The presence of RFID chips in car tires is noted as a surprise to many. janice1999 states, "Sounds crazy but car and truck tires have had RFID chips for years. I assume most people would be surprised by that." This leads to a discussion about potential anti-theft applications, with dylan604 suggesting, "So add an RFID reader to cars with ALPR gear, and they can see if any tires they come across have also been reported stolen."
  • Anti-Counterfeiting: Printing antennas for item-level tracking is seen as particularly valuable for anti-counterfeiting measures, especially in the pharmaceutical industry. riedel notes, "Particular Pharma was really interested in terms of anticounterfeiting at low cost."

Limitations and Reliability Concerns

Despite the advancements, users identify several limitations and reliability issues associated with current RFID technology.

  • Interference and Surface Issues: RFID performance can be affected by different surfaces and environmental factors. IndrekR explains, "You can not use them on metal surfaces. Readers nearby will interfere as it works by EM wave backscattering, unlike NFC which is essentially a transformer (with electric field intentionally supressed usually)." dfox mentions improvements: "But apparently there are two classes of applications where this technology is really common: libraries and bulk checkout at sports equipment retailers (seems oddly specific). Both of these things also benefit from the "advanced" features of UHF RFID tags like dual-mode RFID/EAS tags and ability to permanently deactivate the tag by simple command)." However, he also notes, "Because the reading is far from being perfectly reliable (one thing we found out is that human body blocks the 868MHz RFID completely, even at something like 50dBm EIRP, which is well above what is considered safe for human presence) the applications are indeed somewhat limited."
  • Cost Comparison: Early RFID chips were considered expensive compared to alternative technologies like barcodes. IndrekR recalls, "They were quite expensive compared to printed bar codes those were replacing."
  • Limited Functionality vs. Alternatives: For many common uses, existing technologies like QR codes or NFC are deemed sufficient and more accessible. IndrekR posits, "QR codes are cheap and NFC (14 MHz) readers are everywhere."
  • Simultaneous Reading Reliability: While UHF RFID allows for hundreds of tags to be read simultaneously, the reliability of these reads is not perfect. dfox remarks, "But because the reading is far from being perfectly reliable... the applications are indeed somewhat limited."

Societal Concerns and Conspiracy Theories

The discussion touches upon the often-unfounded fears and conspiracy theories surrounding tracking technologies, highlighting how advancements in RFID have fueled these narratives over time.

  • Ubiquitous Tracking Fears: There's a concern about the potential for widespread tracking and data collection. alliao expresses this sentiment: "If I worked for VISA's marketing team I'd want to spread FUD like this and 'XX% of dollar bills have cocaine on them; protect your children with a youth MasterCard!'" and suggests "Honestly given how long ago that was I'd not be surprised if everything's completely peppered with chips... one from the manufacturer, one from inventory, one from logistic, one from corporate espionage agent, one from foreign adversary state actor sky really is the limit with these."
  • COVID-19 Vaccine Conspiracy: The discussion revisits the conspiracy theory linking RFID chips to COVID-19 vaccines. transcriptase mentions, "Imagine if the crazies were right and the Covid vaccines actually did have RFID."
  • Historical Conspiracy Theories: The trend of conspiracy theories surrounding tracking technologies is shown to be long-standing, with early examples involving banknotes. ashleyn recalls, "In an early example of conspiracy theories that would eventually envelop social media, I actually remember internet commenters pointing to the previous generation of these as supposed 'proof' that the government was embedding RFID chips in banknotes to track people (following a blog article by Alex Jones)." janice1999 clarifies the origin of some vaccine-related conspiracies: "The RFID vaccine conspiracy was inspired by another, very different technology Bill Gates helped fund - microneedle vaccines with quantum dot records. I guess RFID was easier for people to understand and it became the go-to conspiracy instead."
  • Psychological Impact and Misinformation: The ease with which these technologies can be misconstrued and become the subject of conspiracy theories is highlighted. Grazester jokes, "Then we would now have to wear tinfoil suits instead of just hats."

Chip Functionality

Beyond simple identification, the discussion touches on the advanced functionalities these chips can offer.

  • Programmable ROM Content: The ability for each chip to have different ROM content, or code, is considered a significant aspect. UomoNeroNero states, "And: how they can have different ROM content (code) for each chip."
  • Dual-Mode and Deactivation: Certain RFID tags offer dual functionality, such as RFID combined with Electronic Article Surveillance (EAS) tags, and the ability to be deactivated by a simple command. dfox notes this advantage for specific applications.